NS-EN ISO 9001:2008/ISO 9001:2008
 
     
  TECHNOLOGY  
     
  Spinning Unit  
 

Presently our Company is using proven technology for spinning of Polyester, Polyester Blended and Cotton Yarn. Our Company is using all machines from Blow Room till Ring Frame supplied by Lakshmi Machine Works, Coimbatore, (LMW). LMW is one of the reputed machine manufacturers for spinning machines. Automatic winding machine for Savio and TFO from Prerna, India are used.

For the existing steel division we have the latest equipments as enumerated above.

 
     
  COLLABORATIONS  
     
  We have not entered into any technical or other collaboration.  
     
  MANUFACTURING PROCESS  
     
  For our existing Products is as follows:  
     
  MIXING  
     
 

According to the end use of final product/yarn, pre-decided types of fibres are mixed  in  this  process.  The percentage of Blending/Mixing of different fibres which have different nature & dimensions depend upon the final product's/yarn end use.
To achieve uniform blending of different fibres, this process requires very skilled care. This is a time consuming process and requires too much man power.

 
     
  BLOW ROOM  
     
 
After the mixing process the material is stored in bins for proper conditioning and then passed through Blow Room machines where proper opening of fibres is done and also foreign matters, dust etc. are removed.

In Blow Room machine this opening & cleaning of Fibres/Material is done by revolving feature. The main function of the Blow Room is to open and clean the material and to make a uniform sheet of fibres.
 
     
  CARDING  
     
 
In this process the material after being treated in Blow Room Machine is fed to Carding machine which completely opens the fibres and also parallelisation of fibre to fibre is achieved by the carding machine which is very essential regarding quality of yarn. In this process finally a continuous rope like structure of parallel & cleansed fibres are formed which are known as slivers. These Slivers have uniform weight as per length throughout its length.
 
     
  LAP FORMER  
     
 
At this stage of process, the material after Draw Frame machine is fed to lap Former which is also known as combing preparation machine. In Lap former the material is fed in sliver from and is delivered in Lapform which can be run on comber.
 
     
  COMBER  
     
 

Cotton fibres has lot of variation in length. At comber, the material is passed through combs having fine needles. This results into extraction of short fibres. Removal of short fibres(Noil) from material improves the quality of material. The Comber has heads and combed material from all heads are brought closer and drafted uniform material in sliver form.

 
     
  DRAW FRAME  
     
 

After carding the slivers stored in cans are fed to Draw  Frame Machine. The main function of this   process  is to  level  the  material i.e. it makes more uniform  sliver (wt. per length ) and   it  also  parallises  fibres present in fibres  strend  known  as sliver, as better fibre parallisation results in best yarn quality.

 
     
  SPEED FRAME  
     
 

In this process the material after Draw Frame Machine is fed to the simplex machine also known as Roving Frame. By this machine material is drawn with the help of rolls and slightly twisted to provide strength on fibreous strend. This slight twisted fibres strend is known as Roving and finally a suitable package of roving is formed for creeling to next process.

 
     
  RING YARN  
     
 

In this section the material from Speed Frame Section which is in roving form is fed to Ring Frame Machine. By this Machine the material is again drawn with the help of rolls to achieve required thickness of yarn. After drawing, material is twisted to provide strength in the spun yarn.

 
     
 

AUTO CONER

 
     
 

In this process a suitable package is made to either sell yarn in market or for further processing as multiple ply yarn.
Some faults can also be removed by using mechanical/electronic clearing device.